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SPARK 0Cr25Al5 High Resistance Fe-Cr-Al Electric Heating Alloy Wire

SPARK 0Cr25Al5 High Resistance Fe-Cr-Al Electric Heating Alloy Wire

The SPARK 0Cr25Al5 is a high-performance Iron-Chromium-Aluminum (Fe-Cr-Al) electric heating alloy designed for extreme thermal environments. Containing approximately 25% Chromium and 5.3% Aluminum, this alloy is a flagship product of Shougang Gitane, offering exceptional electrical resistivity and thermal conversion efficiency.

Product Introduction

Engineered to withstand continuous operating temperatures up to 1300°C, 0Cr25Al5 forms a dense, protective oxide film that effectively resists further oxidation, significantly extending its service life. Whether used in heavy industrial furnaces or precision civilian appliances, SPARK 0Cr25Al5 provides a stable and efficient heating solution that meets the highest global standards.

Product Features

Extreme Temperature Capability: Maintains structural integrity and performance at continuous temperatures up to 1300°C.
High Electrical Resistivity: With a resistivity of 1.4 Ω·mm²/m, it ensures rapid and efficient conversion of electricity to thermal energy.
Superior Oxidation Resistance: The high Aluminum content enables the formation of a dense Al₂O₃ protective layer, ideal for long-term use.
Uniform Composition: Produced with Gitane’s advanced smelting technology to ensure consistent material density and electrical properties.
Excellent Processing Performance: Can be easily manufactured into various forms, such as fine wire or thin strip, without compromising toughness.
Dimensional Stability: Low thermal expansion and high creep resistance prevent deformation during frequent heating cycles.

Technical Parameters

Physical & Mechanical Properties 0Cr25Al5 Specification Data
Maximum Continuous Operating Temperature 1300 °C
Nominal Composition - Chromium (Cr) 25 %
Nominal Composition - Aluminum (Al) 5.3 %
Nominal Composition - Iron (Fe) Remainder (Headroom)
Electrical Resistivity at 20°C 1.4 Ω·mm²/m
Density 7.25 g/cm³
Melting Point 1500 °C
Tensile Strength 750 MPa
Hardness 230 Hv
Elongation 16 %
Temperature Coefficient (α) - 800°C 1.05
Temperature Coefficient (α) - 1000°C 1.06
Temperature Coefficient (α) - 1200°C 1.06
Thermal Conductivity (20°C) 13 W/(m·K)
Magnetism / Emissivity Ferromagnetism / 0.7

Application fields

SPARK 0Cr25Al5 is versatile, serving both large-scale industrial and precision civilian sectors:
Industrial Electric Kilns: Well-type heat treatment furnaces, trolley-type furnaces, and Muffle furnaces.
Controlled Atmosphere Environments: Ideal for protective atmosphere heat treatment processes.
Transportation & Energy: Fuel vehicle exhaust purifier carrier materials and electric locomotive start/brake resistors.
Advanced Heating Elements: Electric ceramic furnaces and liquefied gas infrared heat-resistant networks.
Civilian White Goods: Essential heating components for air conditioners, hair dryers, electric water heaters, electric blankets, irons, and rice cookers.
spark 0cr23al5 high resistance fe cr al electric heating alloy wire

Technical Support

GITANE provides comprehensive technical backing for the SPARK series:
Custom Geometric Solutions: Support for designing and manufacturing non-standard helixes and custom-shaped strips based on power load requirements.
Material Selection Consulting: Our R&D team assists in choosing the optimal grade (0Cr25Al5 vs 0Cr21Al6, etc.) for your specific atmosphere and temperature cycles.
Strict Quality Control: Adherence to ISO9001 standards with 100% final inspection and pre-production sampling.
Export Reinforcement: Packaging in wooden cases with plastic/foam lining and iron plate reinforcement for safe global transit.

Why Choose Us?

Shougang Group Heritage: Over 50 years of specialized manufacturing since the 1950s (originally Beijing Steel Wire Plant).
Market Leadership: High-end alloys hold over 80% of the domestic market share, ranking 2nd globally in production volume.
Patented Innovation: Holder of 70+ patents and leader in establishing 6 national industry standards.
Advanced Production Lines: Equipped with high-speed, computer-controlled automatic winding machines to ensure precise power capacity and uniform pitch.
Certified Excellence: ISO9001 quality system certified, guaranteeing accurate dimensions and stable resistance.

Available product specifications

Form Dimension / Specification Range
Round Wire Various diameters for industrial and civil use
Flat Strip Customized width and thickness for high-power elements
Spiral Coils Precision pre-wound helixes with SPARK brand quality
Customized Designs Non-standard shapes based on CAD drawings
Accepted Delivery FOB; Support for USD, EUR, JPY, CNY.

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